Category Archives: DSM/Sieve bend screen

The welded sieve bend screen is made up of rods and wire. The rod can be round wire, triangular wire or trapezoid wire. The warp is triangular wire (V-shaped wire). Sieve bend screens have a structure and high open area, as well as accurate slot dimension.

Dewatering screens are known as sieve bend or curved screens

Dewatering screens are also known as sieve bend or curved screens. Linker wedge wire type dewatering screens are designed to maximize capacity by using gravity and cross flow against the curved screen surface for removal of solids from a liquid process stream. Dewatering screens can be fabricated with most any slot opening, screen width or angle and are routinely mounted to a boxed style housing.

Applications for dewatering screens include wastewater treatment, sewage treatment, agriculture, mining and food wastewater processing.

wedge wire screen003 wedge wire screen067

Wedge wire screens are also particularly well matched to the requirements of high capacity filtration since they are self-cleaning, durable and reusable. Sieve bend (or curved) screens orient the wedge wires perpendicular to the flow direction which allows water to drop through screen and be collected as wastewater while the angle and flow forces the solids (or branches) to slide over the smooth screen.

This product is effective in wastewater treatment, dewatering systems and other similar solid separation applications as well. Flat screen panels are used in a similar application as sieve bend and in shakers for sewage separation systems.

Static Rundown Screens

A popular and widely used method for economical separation of larger solids. The simple construction and operation, using slotted wedge wire (horizontal or vertical) media, provides a self-cleaning low-maintenance screening system.

  • choice of 304 or 316 stainless steel construction
  • easy ‘lift-out’ screens
  • compact units with choice of connection sizes
  • wide range of aperture sizes
  • optional screen wash showers available
  • optional vibration for added throughput
  • standard screen /slot sizes from 75 micron to 5mm
  • built in widths and heights to suit specific application requirements

sieve bend screen

Static Rundown screens offer proven, reliable performance and most important inexpensive solution  in liquid/solid separation of fibrous and non-greasy solids for municipal and industrial applications. however for special applications we have manufactured vibratory screens and fine screens with automated wash systems.

This unit includes variety of  header box options, easy removable and replaceable screens and a drip lip, all of which make this a completive product in the industry. Rundown screens are manufactured to the highest industry standards at a fraction of the price of rotary screens, with the use of the same wedge wire material.

Rundown screens have been used in wastewater treatment plants for pretreatment, dewatering of grit. You will also PFT rundown screens used in industries such as recycling, paper and pulp, power generation, food processing, recyclers. Our screens have been found in private water ponds in people backyards.

IMG_0906

Curved Screens / Sieve Bends & Cylinders

We Manufacture and Supply high quality Wedge Wire Screens that are made from looped wires formed into a deep wedge-shaped section. According to buyer’s needs, we can make available Wedge Wire Screen in various shapes and forms including flat panels, curved sieve bends, conical baskets and cylinders. Our testing team ensures that Wedge Wire Screen passes all quality checks before supplying. Our clients trust us for delivering only premium Wedge Wire Screen at reasonable price. We always deliver all orders on time.

sieve bend screen

Advantages : Wedge Wire Screens provide a unique combination of the most important features required for maximum screening efficiency –

  • Free Clearance : The wedge-shaped sections of the wire from aperatures that become progressively wider in a downward direction, thus ensuring rapid flow of material through them. Clogged and blinded aperatures are reduced to an absolute minium.
  • Lateral Strength : In our opinion no form of screening surface witl i apertures as fine as those of wedge wire screens, can compare with the mechanical strength and working efficiency of wedge wire.
  • Percentage Open Area : For a given aperature size, wedge wire screens have a much larger percentage of open area than conventinal sieves.
  • Wearing Life : Owing to a greater wearing area being provided by hat top surfaces, wedge wire screens retain their aperature for a longer duration than round wire screens.
  • Some other advantages of Looped type of wedge wire screens over other type of screens are :
    • Self Supporting High Abrasition resistance Low pressure drop High resistance to Vibration
    • Looped Wedge Wire Screen construction is particularly recommended when high Vibration resistance and fine accurate aperture are needed.

Types Of  Screens :

  • Flat Panels
  • Curved Screens / Sieve Bends & Cylinders
  • Centrifuge Baskets
  • Rotary Wedge Wire Screens
  • Run Down Screens
  • Wedge Wire Slot tubes
  • Filter Nozzle Screens

120°DSM screen

Industrial Applications : Wedge wires can be employed in almost all industrial processes which require very fine and uniformly accurate aperture, combining rapid discharge of material and high mechanical strength. Some of the specialized applications of these screens are given below –
Wedge wire screen used in industries for water, oil filtration equipments like

IMG_2533

Also Used In :

  • Coal and Coke Washeries : Flat and curved wedge wire screens and Centrifuge Baskets with suitable re-inforcements are used for dewatering processes on stationary and moving frames, suction filters and centrifugal driers.
  • Ore Beneficiant Plants : In Iron and other Ore benificiant plants, wedge wire flat screens, Curved screens and Centrifuge baskets of fine and very fine aperture are used for efficient Dewatering and recovery of fines.
  • Sugar Mills : Flat, curved and cylindrical wedge wire screens are used for Juice Filtration and Bagasse Separation drainage in tanks in conjunction with scraper conveyors as well as for draining crushed sugar cane supply in D.S.M. Screens.
  • Cement, Chemical and Fertilizer Plants : Flat panels, Curved wedge wire screens, Cylinders and Centrifuge baskets with cylindrical type, conical type and pusher type have many and varied applications in these industries.
  • Cellulose, Wood and Straw Pulp and Board Industries : Wedge Wire cylinders, Flat panels and Centrifuge baskets are used for preliminary screening for knot catchers and for efficient fibre recovery Wedge wire screens ensure greater efficiency than the conventional perforated or machined slotted plates.
  •  Sewage, Effluent and Water Treatment : Flat wedge wire decking in final settlement tanks provides tertiary treatment for the reduction of suspended solids. It is also the medium used in a technique for the consolidation of sludges where the rate of filtration is controlled at low operating pressures. Sewage, aluminium hydroxide, iron hydroxide and other industrial sludges are being successfully dewatered on wedge wire.

 

 

Static Sieve-bend screen for food processing

Static Sieve-bend Screen, Wedge wire screen

Description:

The static filter screen retains the solids on the surface of the screen from where they are removed by the movement down the slope of the screen. The filtered liquid falls through the screen and creates a self-cleaning effect. The solids are thrown out by the gliding down the slope and can be collected in a stainless-steel drain container.

DSM screen for sugar processing

Application:

In many kinds of processing :
Breweries, vegetable, meat and plastic-processing industry.

Pressure Arc screen &Side hill screens

Pressure Arc screen &Siedehill screens

Our bend screen is the solution to many de-watering,sizing,and wastewater cleanup problems. Typical uses are sewage treatment, laundry wash water clean-up, poultry, fish, fruit and vegetable wastewater processing, minerals processing, coal preparation, paper production, textile plants, and many more.

Sieve bend consists of a concave curved profile wire screen mounted in a frame with the screen openings perpendicular to the flow. A curved screen has greater capacity than a flat screen due to forces exerted as material flows against the curved surface.

wedge wire screen003

Sieve Bend Screen Features:
Energy Efficient – operates with no moving parts and with no energy input.
Space Efficient – treats up to 122 litres per second per square metre of floor space.
Quiet Operation – no moving parts means no mechanical or electrical vibrations.
Accurate Sizing – can be used for sizing solid particles down to 0.02 mm (0.0008″).
Low Maintenance – the profile wire screen resists clogging by near-size particles, and the all-stainless steel construction ensures a long, corrosion-free installation.
Easy Screen Replacement – a typical screen can be replaced in 10 minutes with no tools.
Flexible Design: We can also make manufacture according to your detail specifications and we assure that we will give you the best services.

Flat Panels & Curved Screens

Wedge wire panels have a high open area and continuous slot openings. wedge wire screen consists of a v-shapped profile wire screen mounted in a frame with the screen openings perpendicular to the flow. A curved screen has greater capacity than a flat screen due to forces exerted as material flows against the curved surface.This makes the screen self-cleaning by allowing “near slot size” particles to pass through the screen rather than plug the opening. And the products are made by continuously winding a wrap wire onto a frame of support rods.

Profile wire and support rod

Stainless Steel Wedge Wire Curved Screen

Sieve bend screen is the solution to many de-watering, sizing, and wastewater cleanup problems. Typical uses are sewage treatment, laundry wash water clean-up, poultry, fish, fruit and vegetable wastewater processing, minerals processing, coal preparation, paper production, textile plants, and many more.
Sieve bend consists of a concave curved profile wire screen mounted in a frame with the screen  openings perpendicular to the flow. A curved screen has greater capacity than a flat screen due to  forces exerted as material flows against the curved surface.
Sieve bends are also known as DSM screens, 120 deg screen,static screen and vibrating screens.

V-wire sieving bend screen

Our factory has the ability to manufacture the most precise V-wire sieving bend screen with high strength screen  mesh ,We can deal with the materials whose thickness exceeds 0.05mm,with the nice geometrical shape and nipping edge and the strong incise capability,high-performance of doff-media,not only can ensure the highest efficiency but also could avoid the jam of the sieve pore to the greatest extent.Because the excellent wear-resisting performance of the material and unique processing technology,have reduced times of changing the surface of sieving,reduced the cost,improved working efficiency.
Material: Stainless Steel (SS)
Slot (mm):Fine filtration down to 20 micros
applications: It can be used in the water-treating equipment, mineral processing, coal-cleaning plant and so on.
Click on the smaller images for an enlarged view.
sieve bend screen    curved screen